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| Products : : Film Insert Molding : : film insert molding 101 |
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The
FIM Process Illustrated
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Step
One
The graphics are printed
on special high temperature films. Special inks are used that have
been designed to endure the injection molding environment
Step Two
The printed appliqué
can be formed into a 3D shape and cut to size. The appliqué
is now ready for placement in the mold. Flat appliqués may
also be used when forming is not required.
Step Three
The appliqué is
placed in a mold cavity in which plastic is injected and the appliqué becomes integrated with the new plastic part.
Step Four
The part is now completely
decorated and final assembly may take place. No secondary decorating
is required.
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Film Thickness:
.007" up to .030"
Custom
film pre-forming capabilities:
Printed film can be pre-formed
before molding. LGI utilizes a custom forming machine that was engineered
to fit our exact specifications in order to hold extremely tight
tolerances on printed film. We are capable of forming up to a 3" draw depth. Larger draw depths may be available, depending on several
factors. Contact our FIM division
for design assistance.
Full-service in-house injection molding
capabilities:
LGI offers full service in-house injection
molding. Resins can be injected behind flat or complex 3D
Geometry for maximum durablity and flexible solutions. In
addition, we can assist you with the convoluted process of
tool design as well as tool management. Our expertise will
save you headaches and valuable lead time. Contact our FIM
division for design assistance.
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